The Sandvik Coromant TNMG GC4225 indexable turning insert with a choice of PR, MR, PM, QM, SM, groove, PF, MF, QF, LC, L-K, R-K, or 61 chipbreaker style has a triangle shape with a 60-degree cutting angle, providing a balance of resistance to shock and wear for roughing to finishing of steel in difficult to good machining conditions. This double-sided negative insert has a chip groove on both sides, a hole in the center and six cutting edges. It has strong edges, zero clearance, and is a better choice for external turning than a positive insert. GC4225 grade is a combination of carbide and a coating of titanium carbonitride (TiCN), aluminum oxide (Al2O3) and titanium nitride (TiN) applied through medium temperature chemical vapor deposition (MTCVD), which has both toughness and hardness for a balance of resistance to shock and wear in wet and dry conditions. This grade is suitable for continuous and interrupted cuts. MTCVD coatings are deposited at lower temperatures than CVD coatings. The lower temperatures reduce cracks in the coating and provide increased toughness and smoothness without limiting wear resistance.

The TNMG GC4225 is available with a choice of 13 chipbreakers: PR, MR, PM, QM, SM, groove, PF, MF, QF, LC, L-K, R-K, or 61. The PR and MR chipbreakers are designed for high cutting speeds and feed rates. The PR chipbreaker has a wider range of cutting depths than the MR. The PM, QM, SM, and groove chipbreakers are designed for medium machining. The QM chipbreaker should be chosen when more machining stability is required. The SM chipbreaker is a good choice if reducing notch wear is a priority. The PF, MF, QF, LC, L-K, R-K, and 61 chipbreakers are designed for low cutting depths and feed rates. These chipbreakers generate low cutting forces and are suitable for slender shafts and thin-walled components. The LC chipbreaker has the lowest range of cutting depths and feed rates. The PF chipbreaker should be chosen when surface finish is a priority. The R-K chipbreaker is specific to right-handed turning operations, and L-K chipbreaker is specific to left-handed turning operations.

Tolerance of the distance from the base to the tip of the triangle is or - 0.002” to 0.005”. Tolerance of the theoretical diameter of the insert is or - 0.002” to 0.005”. Insert thickness tolerance is or - 0.005”. Different insert shapes and sizes may have different inscribed circle (iC) measurements, which are related to the insert’s range of cutting depths, speeds, lead angle, and feed rates. The inscribed circle is the largest circle that can be drawn within the edges of the insert shape. In general, as the insert size and iC become larger, the maximum cutting depth increases. The cutting depth influences the metal removal rate, number of cuts, chip evacuation, and power required when using the insert.

Indexable inserts are small cutting tools designed to remove material in external and internal cutting applications such as turning, milling, drilling, and grooving. They are held by an insert holder, have multiple cutting edges, and can be rotated when one edge wears down. Multiple inserts can be used to accomplish a variety of cuts in one operation. An insert is either positive or negative, which refers to the rake or clearance angle at which the insert removes material. Inserts are coded according to their specific cutting and application capability (e.g. VNMG 16 04 04-QM). Each part of the code represents details of the insert shape, nose angle, clearance, tolerance, size, geometry, grade, and chipbreaker style.

Sandvik Coromant manufactures tools for turning, milling, and drilling. The company, headquartered in Sweden, makes tools used throughout the metalworking field, including the automotive and aerospace, die and mold, and general engineering industries. Sandvik Coromant inserts meet International Organization for Standardization (ISO) and American National Standards Institute (ANSI) standards.

Matching Inserts to Holders

These inserts are part of the Sandvik Coromant TMax P Negative Insert family, which means they can be used with CoroTurn RC, a clamp-style insert holding system. This system is for use when stability and security are essential for productive turning of large components. The system is mostly used for external turning, from roughing to finishing, but also for internal turning.

• Package Dimensions ‏ : ‎ 5 x 2.1 x 0.4 inches; 5.6 ounces
• Date First Available ‏ : ‎ August 25, 2010
• Manufacturer ‏ : ‎ Sandvik Coromant